Alumina, aluminium and bauxite

Rio Tinto Alcan owns, operates or has interests in six bauxite mines and deposits, ten alumina refineries, 23 aluminium smelters and 12 power generating plants, nine of them hydroelectric. 

The Bauxite and Alumina business unit focuses on large scale, cost effective assets. Besides the Weipa and Ely bauxite deposits in Queensland, Australia, it operates, in whole or in part, mines at Gove in the Northern Territory, Porto Trombetas in Brazil, Accra in Ghana and Conakry in Guinea. It also has two alumina refineries in Gladstone, Queensland; as well as another at Gove; Sao Luis, Brazil; Jonquière, Canada; and Gardanne, France.

The Primary Metal business unit comprises smelters that use alumina to produce aluminium. It has the industry's largest share of low-cost production capacity, the most advanced smelting technology, the ability to generate about half of its own power needs, equipment sales, engineering services and aluminium trading operations, anode and cathode production facilities and aluminium fluoride plants. Rio Tinto Alcan smelters span the world, located in Australia, Canada, Cameroon, France, Iceland, New Zealand, Norway, Oman, the UK and the US, with new build projects in Australia, South Africa and Malaysia.

Rio Tinto Alcan is a global supplier of bauxite, alumina and primary aluminium, with an approximate annual production of 35 million tonnes of bauxite, 9 million tonnes of alumina and 4 million tonnes of aluminium. The following table presents key data about Rio Tinto Alcan's operations:

Rio Tinto Alcan proforma share of production

Rio Tinto interest (%) Full year 2008
('000 tonnes)
ALUMINA production
Gardanne, France 100% 38
Gove, Australia 100% 2,325
Jonquière, Canada 100% 1,370
Queensland Alumina, Australia 80% 3,074
Sào Luis (Alumar), Brazil 10% 150
Yarwun, Australia 100% 1,293
Speciality alumina plants (Canada, France, Germany) 100% 759
Total alumina production 9,009
ALUMINIUM refined production
Alma, Canada 100% 424
Alouette (Sept-Iles), Canada 40% 229
Alucam (Edéa), Cameroon 47% 43
Anglesey, UK 51% 60
Arvida, Canada 100% 172
Beauharnois, Canada 100% 50
Bécancour, Canada 25% 104
Bell Bay, Australia 100% 179
Boyne Island, Australia 59% 331
Dunkerque, France 100% 254
Grande-Baie, Canada 100% 212
ISAL (Reykjavik), Iceland 100% 187
Kitimat, Canada 100% 247
Lannemezan, France 100% 5
Laterrière, Canada 100% 234
Lochaber, UK 100% 43
Lynemouth, UK 100% 165
Ningxia (Qingtongxia), China 50% 82
Sebree, USA 100% 197
Shawinigan, Canada 100% 100
Sohar, Oman (b) 20% 10
SORAL (Husnes), Norway 50% 86
St-Jean-de-Maurienne, France 100% 130
Tiwai Point, New Zealand 79% 250
Tomago, Australia 52%

270

Total aluminium production 4,062
BAUXITE production
Awaso, Ghana (c) 80% 637
Gove, Australia 100% 6,245
Porto Trombetas (MRN), Brazil 12% 2,168
Sangaredi, Guinea (d) 5,932
Weipa, Australia (e) 100% 20,006
Total bauxite production 34,988


Production data notes

(a) Rio Tinto sold its 50 per cent interest in the Ningxia aluminium smelter with an effective date of 26 January 2009.
(b) Production at the Sohar smelter commenced in the third quarter of 2008.
(c) Rio Tinto Alcan has an 80 per cent interest in the Awaso mine but purchases the additional 20 per cent of production.
(d) Rio Tinto has a 22.95 per cent shareholding in the Sangaredi mine but receives 45.0 per cent of production under the partnership agreement. Data have been restated to reflect a moisture content adjustment.
(e) Includes beneficiated and calcined bauxite production.