Rio Tinto Rio Tinto

2010 Annual report

Performance

Record performance, operational efficiency and robust outlook

Following a decade of dramatic expansion, we are well positioned to supply rising global iron ore demand through further capacity increases. We will continue to drive performance through leadership in project delivery and operational excellence.

Sam Walsh
Chief executive
Iron Ore and Australia

Photograph of Sam Walsh, Executive director

Sam Walsh

Chief executive, Iron Ore and Australia, BCom (Melbourne), age 61

Appointment and election: Director of Rio Tinto plc and Rio Tinto Limited since 2009. Sam was elected by shareholders at the 2010 annual general meetings.

Skills and experience: Sam was appointed executive director and chief executive, Iron Ore and Australia in 2009. He joined Rio Tinto in 1991, following 20 years in the automotive industry at General Motors and Nissan Australia. He has held a number of management positions within the Group, including from 2001 to 2004 chief executive of the Aluminium group and from 2004 to 2009 chief executive of the Iron Ore group. Sam is also a Fellow of the Australian Institute of Management, the Australasian Institute of Mining and Metallurgy and the Australian Institute of Company Directors. In June 2010, Sam was appointed an Officer in the General Division of the Order of Australia.

External appointments (current and recent): Member of the University of Western Australia's Energy and Minerals Institute board of trustees since September 2010, director of West Australian Newspaper Holdings Limited since 2008, director of the Committee for Perth Ltd between 2006 and 2009, director of the Australian Mines and Metals Association between 2001 and 2005, director of the Australian Chamber of Commerce and Industry between 2003 and 2005.

Photograph of Sam Walsh, chief executive, Iron Ore and Australia

Strategy

  • Continue to build the Pilbara operations as the leading iron ore supplier close to the world’s largest, fastest growing markets.
  • Focus on implementing a major expansion programme while maintaining maximum production.
  • Continue to develop and benefit from technology innovation to deliver supply chain efficiencies, maximising margins per tonne.

Key achievements

  • Record global iron ore production of 239 million tonnes (Rio Tinto share 184.6 million tonnes), a ten per cent increase on 2009 global production.
  • Full ramp up of the Operations Centre in Perth, including transition of ports and new mines.
  • Opening of Brockman 4, Mesa A and Western Turner Syncline mines. Subsequent decision to expand Brockman 4 to 40 Mt/a capacity and Western Turner Syncline to 15 Mt/a.
  • Approval to develop the US$1.6 billion Hope Downs 4 mine and linking rail spur (Rio Tinto share US$1.2 billion).
  • Improving on an already sector leading safety record, in the context of high production levels and the complexities of expansion.
  • The employment of more than 900 Aboriginal people in Western Australia through targeted recruitment and retention strategies.
  • Resuming expansion programme at Iron Ore Company of Canada (IOC).
  • Opening the US$503 million Yurralyi Maya power station (Rio Tinto share US$397 million), providing more environmentally efficient power to support Pilbara operations and communities.

Key priorities

  • Maintaining production and sales at nameplate capacity.
  • Advancing technological integration into the group’s operations through Mine of the Future™ initiatives.
  • Further improving the product group’s safety record towards zero harm.
  • Emphasis on operational efficiency, removal of bottlenecks and cost control measures.
  • Progress studies of total system capacity to 333 million tonnes per year in 2015.
  • Continued emphasis on brownfield developments, to leverage an unrivalled network of assets close to existing infrastructure.
  • Advance new project development options outside of the Pilbara.

Outlook

  • Market to remain tight for the short to medium term, with delays to new supply and strong demand driving prices.
  • The Iron Ore group’s strategy and performance will continue to be driven by the rapid urbanisation and industrialisation in China, and the steady recovery in other major Asian markets.
  • India is expected to continue emerging as a major market as it follows China’s lead in urbanisation. The group also remains confident in the longer term potential for other markets of South East Asia, Central Asia, the Middle East and Africa.

Contribution to Group operating cash flow

Pie chart showing the contribution of Iron Ore to Group cash flow of 68 per cent
Operating highlights

2010 US$ million 2009
US$ million
Revenue 24,024 12,598
Operating cash flow 15,915 7,389
Underlying earnings(a) 10,189 4,126
Capital expenditure 1,716 2,148
Net operating assets 11,628 11,263

Underlying earnings contribution 2008 - 2010(a)

US$ million

Bar chart showing iron ore’s underlying earnings contribution from 2008 to 2010 in millions of US dollars
  1. (a) See note 2 and the Financial information by business unit section of the 2010 financial statements for a reconciliation of underlying earnings to net earnings.